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Allied Moulded fiberglass enclosures are fabricated from our own proprietary ULTRAGUARD formulation
and molded in RAL 7035 color. This material provides superior performance and protective properties in a wide variety of
environments. Please make reference to our performance comparison chart of enclosure materials below.
Many enclosures that house electrical and electronic equipment are exposed to highly corrosive
environments in facilities such as chemical and wastewater-treatment plants, as well as golf courses and other outdoor
locations. The original industry standards for these boxes were developed for metals, but most metals are problematic
alternatives for corrosive environments. Stainless steel provides
More Corrosion Resistance than Other Metals, but its
high cost drives up the price of enclosures. To avoid these metal-related problems, Allied Moulded Products, Inc. is
making enclosures out of special materials produced by IDI Composites International, a formulator and manufacturer of
thermoset composite bulk molding compound (BMC) and sheet molding compound (SMC). Allied has found that BMC and SMC hold
up well in the most corrosive environments, and are much less expensive than stainless steel.
| Performance Comparison of Enclosure Materials |
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Fiberglass |
Stainless Steel |
Carbon Steel |
PVC |
Polycarbonate |
| Corrosive Resistance |
Excellent |
Excellent |
Poor |
Excellent |
Fair |
| Chemical Resistance |
Excellent |
Excellent |
Poor |
Very Good |
Good |
| Relative Cost |
Low |
High |
Low to Moderate |
Low |
Low to Moderate |
| Drilling, Punching & Cutting |
Very Easy |
Extremely Hard |
Hard |
Very Easy |
Easy |
| Dielectric Strength |
Electrical Insulator |
Electrical Conductor |
Electrical Conductor |
Electrical Insulator |
Electrical Insulator |
| Weight |
Light |
Heavy |
Heavy |
Light |
Light |
Besides high corrosion resistance and low cost, BMC and SMC offer good electrical insulation
properties, which is important when the enclosures house electrical equipment. In addition, the mechanical properties of
BMC and SMC help them meet a number of stringent NEMA strength requirements developed for metal enclosures. These include
ballistic requirements meant to ensure that enclosures can withstand attacks by armed vandals and the chance impacts of
stones, golf balls and other hard objects traveling at high speeds. Thermoset enclosures are also up to 35 percent
lighter than steel units of equal strength, so manufacturers who switch from steel to composites can reduce product
weight without sacrificing key mechanical properties.
Unlike metal enclosures, thermoset boxes won't become dented over time by random impacts, due to the memory
characteristics of BMC and SMC. In addition, thermosets feature UV resistance, important for outdoor enclosures. They also
offer molded-in color, which eliminates the need to paint enclosures to give them a more pleasing appearance and makes them
less conspicuous in places where aesthetics matter. Thermoset composites consist of fiber reinforcement in a polymer resin.
The fiber provides strength and stiffness, while the resin protects the fibers and gives the material its shape.
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Of course, Allied Moulded fiberglass enclosures are designed and regularly tested to meet stringent UL and
CSA specifications, but we don't stop there. Our full line of corrosion-resistant, maintenance-free fiberglass enclosures is
designed to provide optimum protection in the harshest environments, from water treatment facilities and irrigation systems
to oil refineries and chemical processing plants.
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